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LABORATORY SAFETY MANUAL


Site Map of Manual

Lab Safety Manual
1st Page

Chapter 1
Emergency Response

Chapter 2
General Safety

Chapter 3
Chemical Hygiene Plan

Chapter 4
Radiological Safety

Chapter 5
Biological Hygiene Plan

Chapter 6
Laser Safety

Chapter 7
Administrative Concerns

Chapter 8
Standard & Special Operating Procedures

Chapter 9
Facility Data


Appendicies

Bibliography

Glossary

Index

On-Campus Contact Information


1st Rule of Lab Safety

Haz-Waste No-No


Updated December 1999

General Safety
Section 2.4 - Compressed Gas Safety


GENERAL SAFETY

Operational Rules

Safety Equipment

Personal Protective Equipment

Compressed Gas Safety

Identification
Handling/ Use
Transportation
Cryogenic Liquids

Broken Glassware Disposal

Centrifuge Safety

Treated Biomedical Waste

Many laboratory operations require the use of compressed gases for analytical or instrument operations. Compressed gases present a unique hazard. Depending on the particular gas, there is a potential for simultaneous exposure to both mechanical and chemical hazards.

Gases may be combustible, explosive, corrosive, poisonous, inert, or a combination of hazards. If the gas is flammable, flash points lower than room temperature compounded by high rates of diffusion (which allow for fast permeation throughout the laboratory) present a danger of fire or explosion.  Additional hazards of reactivity and toxicity of the gas, as well as asphyxiation, can be caused by high concentrations of even "harmless" gases such as nitrogen.

Since the gases are contained in heavy, highly pressurized metal containers, the large amount of potential energy resulting from compression of the gas makes the cylinder a potential rocket or fragmentation bomb.

In summary, careful procedures are necessary for handling the various compressed gases, the cylinders containing the compressed gases, regulators or valves used to control gas glow, and the piping used to confine gases during flow.

A. Identification

  1. The contents of any compressed gas cylinder shall be clearly identified for easy, quick, and complete determination by any laboratory worker. Such identification should be stenciled or stamped on the cylinder or a label, provided that it cannot be removed from the cylinder. Commercially available three-part tag systems can be very useful for identification and inventory. No compressed gas cylinder shall be accepted for use that does not legibly identify its contents by name. Color coding is not a reliable means of identification; cylinder colors vary with the supplier, and labels on caps have little value as caps are interchangeable. If the labeling on a cylinder becomes unclear or an attached tag is defaced to the point the contents cannot be identified, the cylinder should be marked "contents unknown" and returned directly to the manufacturer.

  2. All gas lines leading from a compressed gas supply should be clearly labeled to identify the gas, the laboratory served, and the relevant emergency telephone numbers. The labels should be color coded to distinguish hazardous gases (such as flammable, toxic, or corrosive substances) (e.g., a yellow background and black letters). Signs should be conspicuously posted in areas where flammable compressed gases are stored, identifying the substances and appropriate precautions (e.g., HYDROGEN - FLAMMABLE GAS - NO SMOKING - NO OPEN FLAMES).

 


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